Common Air Compressor and Dryer Problems
While there are many issues that can negatively impact your air compressor equipment, some of the most common ones include:
- Pressure drops & rising energy use. Sudden pressure loss or a growing power bills are often rooted in leaks, clogged filters/lines, or worn components that force the compressor to work harder. We locate leaks, clear restrictions, and replace worn parts to bring pressure and efficiency back in line.
- Moisture and contamination (dryers/condensate issues). When refrigerated or desiccant dryers aren’t removing and discharging moisture properly, water carries into filters, piping, and tanks — causing corrosion, product quality issues, and downstream failures. We service dryers, verify drains, and balance dew points for your application.
- Overheating & thermal trips. Poor room ventilation, dirty coolers, low/dirty oil, or clogged heat exchangers push temperatures up and reliability down. We clean coolers, correct airflow, and set oil and service intervals to stop nuisance shutdowns.
- Airend wear (noise, heat, oil carryover, vibration). A worn out airend shows up as hotter running temps, new noises/vibration, pressure loss, rising amps, or oil consumption/contamination. We diagnose root causes (lubrication, contamination, imbalance) and offer airend rebuilds when it’s more cost-effective than replacement.
- Power quality & controls issues. Incorrect incoming voltage and weak electrical connections create heat, nuisance alarms, and premature failures. We verify real-time voltage, inspect electrical terminations, and test sensors/controls to stabilize operation.
Preventative Maintenance for Your Air Compressor and Dryer
Taking steps to maintain your compressed air system before a problem occurs is essential for performance and longevity. A proper preventative maintenance schedule should involve the following:
- Scheduled maintenance plans. Our custom maintenance plans include regular inspections and part replacements. We proactively address any possible performance issues to enable dependable ongoing operations and prevent equipment failure.
- Lubrication and cooling system care. Keeping all moving parts properly lubricated can extend the lifespan of the compressor. We’ll monitor oil levels, degradation, and contamination to optimize equipment performance and prevent part wear and overheating.
- Filter replacements and system upkeep. Maintaining clean air output is a key part of compressor and dryer performance. Compromised separators or filters can lead to other issues. That’s why we recommend replacing filters at regular maintenance intervals and conducting thorough system inspections.
- Performance testing. Our technicians catch the signs of potential problems before they can grow into more costly problems by regularly assessing the performance of all parts of your compressed air system, including amp draw, filters, auto drains, tanks, dryers, and more.
Evansville, Indiana Service Area
John Bouchard & Sons provides comprehensive air compressor and dryer service in and around Evansville, including the following areas:
- Southern Indiana:
- Evansville – Vanderburgh County
- Newburgh – Warrick County
- Princeton – Gibson County
- Mount Vernon – Posey County
- Huntingburg – Dubois County
- Jasper – Dubois County
- Tell City – Perry County
- Washington – Davies County
- Elizabethtown (Etown)
- Western Kentucky:
- Calvert City – Marshall County
- Henderson – Henderson County
- Hopkinsville – Christian County
- Madisonville – Hopkins County
- Mayfield – Graves County
- Murray – Calloway County
- Owensboro – Davies County
- Paducah – McCracken County
Air Compressor and Dryer Repair and Service in Evansville from John Bouchard & Sons
Any type of air compressor or dryer requires preventive maintenance to remain in peak operating condition. Even with regular filter and oil changes, problems like loose connections or inadequate ventilation can have a significant impact on system performance. John Bouchard and Sons Co. is here with the comprehensive solutions you need. We help our customers resolve system inefficiencies, improve performance, and resume normal operations as quickly and cost-effectively as possible.
Our air compressor repair services cover the Evansville area as well as Tennessee, Kentucky and Southern, IN. If you need a fast and effective solution for your dryer or air compressor, contact us today.
